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1st coat of color varnish is uneven - now what?
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UnChartered
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Joined: 22 May 2009
Posts: 6
Location: MA

PostPosted: Tue May 26, 2009 1:39 pm    Post subject: 1st coat of color varnish is uneven - now what? Reply with quote

Hi,
I'm building my 1st violin (for casual use) and I have a base coat & 2 clear coats of varnish on it.
My 1st coat of colored varnish showed that the varnish coat is even, but the colorant distribution is uneven.... Sad
Should I try to remove that coat (down or close to) the clear base coats - and start over with the color layer?
Would this be done by sanding?

Thoughts? Ideas? Comments?
Thanks!
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Michael Darnton
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Joined: 23 Mar 2007
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Location: Chicago

PostPosted: Tue May 26, 2009 3:29 pm    Post subject: Reply with quote

Part of it depends on how dark it is. If you are going to use many layers of varnish, each layer represents a small proportion, and it all averages out in the end. If you anticipate 10-15 layers of a spirit varnish (which would be the minimum thickness of spirit varnish I'd brush on) then you'll probably not have a problem in the long run.

If it's an oil varnish, sometimes if you catch it quickly enough you can remove it with turpentine. If that doesn't work, you could try sanding, or stripping completely.
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Tim McTigue
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Joined: 31 Mar 2007
Posts: 30
Location: Ontario, Canada

PostPosted: Tue May 26, 2009 3:40 pm    Post subject: Reply with quote

Michael, which type is your Mastic varnish - spirit or oil? I'm about to use it on my first violin, with shellac as the ground (the shellac is already on). My tests have indicated that about 4 coats should give a good result, so I'm guessing it'd be most like an oil varnish?
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Michael Darnton
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PostPosted: Tue May 26, 2009 5:33 pm    Post subject: Reply with quote

It's an oil varnish. Good luck--a lot of people have had problems getting it to dry.
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Tim McTigue
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Location: Ontario, Canada

PostPosted: Tue May 26, 2009 5:51 pm    Post subject: Reply with quote

Thanks. I've had good luck on the test strips using a U.V. box to dry it, and putting it on really thin.
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UnChartered
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Joined: 22 May 2009
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Location: MA

PostPosted: Wed May 27, 2009 8:51 am    Post subject: Reply with quote

I'm using a Spirit varnish (it dries well within 2-3days).
I thinking a total of about 8 coats (1 ground, 2 clear, 3 color, 2 clear) total.
(not a lot of coats, is this too few?)

If I add more coats, should there be more color coats? or more clear coats on top of the color?
Can there be too many coats?

I suppose the other question is 'how dark do I want the color to be'. Question
If I don't want it too dark, then I gather I should probably take off the layer... Rolling Eyes

Pic of Front:



Pic of Back:



Comments? Thoughts?

Thanks!
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Michael Darnton
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PostPosted: Wed May 27, 2009 10:44 am    Post subject: Reply with quote

That's a couple of orders of magnitude of streaky beyond what I'm used to seeing! I'd strip it, and dilute my varnish quite a bit before the next try. Ideally, each coat should be barely perceivable as a change in darkness--15 or 20 coats of no change, and suddenly you notice you're finished. Some people use as many as 30 very dilute coats.

Last edited by Michael Darnton on Wed May 27, 2009 10:46 am; edited 1 time in total
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UnChartered
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Joined: 22 May 2009
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Location: MA

PostPosted: Wed May 27, 2009 12:02 pm    Post subject: Reply with quote

Thanks - that's very helpful (and what I suspected)

Couple of clarifications tho...
Won't diluting the varnish make in more 'runny'?

Also, for stripping...
sand it down? with 300? 200? grit?
Suggestions?
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Michael Darnton
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PostPosted: Wed May 27, 2009 4:43 pm    Post subject: Reply with quote

Strip it with alcohol and a green Scotch-brite kitchen pad.

Yes, more runny, but the idea is to brush it on as dry and thin as you possibly can, so you won't need to worry about runs.

They always look better after they've been stripped and revarnished, so don't worry. :-)
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Joseph Leahy
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Location: Ontario, Canada

PostPosted: Wed May 27, 2009 8:35 pm    Post subject: Reply with quote

Michael Darnton wrote:
That's a couple of orders of magnitude of streaky beyond what I'm used to seeing!


Michael, thanks for brightening up my day. I cracked up when I read how you so eloquently reviewed the varnish coat. Laughing

No offence UnChartered, it just tickled my funny bone.

Joe
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UnChartered
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Joined: 22 May 2009
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PostPosted: Sun May 31, 2009 1:50 pm    Post subject: Reply with quote

None taken, Joe - I was a nice way to say 'start over'. Smile
I appreciate all the feedback!
Now its time to see what it takes to take these layers away....
Thanks!
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Joseph Leahy
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Location: Ontario, Canada

PostPosted: Sun May 31, 2009 2:39 pm    Post subject: Reply with quote

Good luck with the refinish job. Please post after pictures as I'm really interested in how you proceed and the results.
Joe
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Chet Bishop
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Joined: 23 Mar 2007
Posts: 678
Location: Forest Grove, Oregon

PostPosted: Mon Jun 01, 2009 9:39 am    Post subject: Reply with quote

UnChartered;

I ran into the same situation, the first time I attempted a full spirit varnish-- unlike you, I did not get such sage advice early in the game, but had several coats on before my mentor saw it and bluntly told me the same as Michael kindly told you.

Alcohol will take it all the way to bare wood, but leave a tiny bit of color behind. The sealer will still be there, so no need to re-seal.
What I did is lay down several very thin coats of a golden-coloered spirit varnish, then began coats of the darker colors. Thinner is better.

Once I got to where the general look was what I wanted, I added more color in the areas I wanted a little darker, using a very small brush, and just touching up one reed at at time, so to speak. It went fairly quickly, and looked a good deal better.

I think you will find the re-varnishing a pretty satisfying experience.


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Joseph Leahy
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PostPosted: Mon Jun 01, 2009 3:51 pm    Post subject: Reply with quote

Hi Chet, beautiful instrument. Nice job!

Joe
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Jack H.
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Joined: 24 Mar 2007
Posts: 346
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PostPosted: Mon Jun 01, 2009 3:53 pm    Post subject: Reply with quote

Hey Uncharted,

You have gotten a lot of good advice here.

On the original varnish it looks like you are really using too much varnish on the brush. this is not house painting. The brush has to have less varnish on it. Use some test pieces to practice technique. Top up and down. Back side to side.
Dry brush, the right amount on the brush will give a nice even finish.
Practice to figure out which is the right amount, then go back to the instrument.
You will be amazed at the difference.

Jack Havivi
Havivi Violins
Israel
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